Aluminum has a much higher strength-to-weight ratio than many common steel grades, often by a factor of two or more. This property enables the design and construction of strong, lightweight structures, which have been extremely effective in the automotive industry.
Aluminum and aluminum alloys are available in a wide range of strength values-from highly ductile low-strength commercially pure aluminum to very tough high-strength alloys with ultimate tensile strengths approaching 690 MPa (100 ksi)
Anodizing produces a thick layer of oxide, which improves corrosion resistance. The passive film is chemically inert and will not degrade or corrode in atmospheric conditions.
The type, size, and shape of silicon particles may influence the electrolyzing process of the cast aluminum parts, which affects the size and shape of the pores formed on the surface of the parts. With controlling the anodization process, pore structure and oxide thickness can be adjusted according to alloy characteristics.
The oxide layer that forms in the aluminum surface has ceramic properties, one of which is a heightened resistance to wear compared to the aluminum on its own. Anodized aluminum is better than untreated aluminum at resisting nicks and scratches, providing a more durable finish.
The hardness and morphology of aluminum oxide contribute to its high wear resistance. Well-ox software can be used to produce smooth and hard surfaces to improve the tribological properties of parts.
After diamond, aluminum oxide is the second hardest material. Anodization forms a distinct oxide layer on aluminum alloys, providing a hard and durable surface finish.
Aluminum is a good electrical conductor and is often used in electrical transmission lines. It is cheaper than copper and its electrical conductivity is twice of copper for equal weights.
Because of its low energy, water, and chemical requirements, anodization is a more environmentally friendly coating method than other protective coatings.
Anodization causes the formation of a natural oxide on aluminum surfaces. As a result, unlike powder coating, a small amount of oxide has no negative impact on the recycling and quality of recycled aluminum.
Anodization forms a transparent oxide layer on the surface of the aluminum. As a result, the metallic appearance and texture remained with the various color options after anodization.
The porous surface of anodized aluminum has a higher contact area and more adherent spots. Because of the pores, the glue or powder paint can partially embed into the surface, resulting in an even layer with excellent adhesion.
We provide integrated production lines in factories to increase the value of high alloyed aluminum products.
In our production line, we utilize high-quality anodization in accordance with customer specifications.
With the developments of cast Al alloys and casting technology, cast aluminum components are becoming more important due to their excellent weight to strength ratio in meeting weight reduction requirements in the automotive industry. Furthermore, steel and powder-coated parts can be replaced with aluminum to decrease carbon footprint in production.
While the concept of light-weighting design is being used in a wide range of industries, the aerospace industry is particularly well-studied due to the lower fuel costs attained by reducing the mass of airplanes and spacecraft. Because of advancements in additive manufacturing technology, 3-D printed aluminum parts are becoming increasingly widespread.
Aluminum is more durable and reliable than plastic, lighter than steel, and capable of absorbing and dissipating heat generated by electronic devices. Aluminum has been successfully in use by global electronics manufacturers to replace steel and plastic. Cast aluminum alloys, on the other hand, can be used to replace the complex-shaped sections.
Al-Si alloys are used in energy applications such as solar absorbers and photovoltaics because of its excellent thermal conductivity and anodic oxide stability.
By developing a process that is specific to the part to be produced, we obtain this protective layer on cast aluminum with the highest efficiency and the highest quality possible, and thus, we have paved the way for the use of aluminum in a much wider area.
Since we have the capability; according to your needs, we offer custom anodization services for any cast aluminum product. You can make acquainted with all services that we can provide.
